Tankless Water Heater Installation & Repair in Kohler, WI
Tankless Water Heater Installation & Repair in Kohler, WI
Tankless water heaters deliver hot water on demand, save space, and often lower energy costs compared to traditional tank systems. For Kohler, WI homeowners facing long, cold winters, seasonal freeze risks, and moderately hard water, choosing the right tankless system and maintaining it properly are essential to reliable year-round performance.

Why tankless makes sense for Kohler homes
- On-demand hot water: Tankless units heat water when you open a tap, eliminating standby heat loss common with tanks. This is useful in Kohler homes where long heating seasons raise energy costs.
- Smaller footprint: Compact indoor or outdoor units free up basement or utility closet space in local homes.
- Longer service life: With proper maintenance, many tankless systems last longer than traditional tanks, a benefit in a region where winter reliability matters.
- Efficiency with caveats: Energy savings are real but depend on household usage and water quality. Hard water in the Kohler area increases the need for descaling and/or water treatment to preserve efficiency.
Common tankless services in Kohler, WI
- Flow-rate and unit-sizing consultations to determine the correct model based on peak demand and temperature rise from Kohler ground and municipal water temperatures
- New installations and retrofit conversions from tank to tankless, including gas, propane, or electric options
- Venting upgrades or replacements to meet code and unit requirements
- Electrical circuit upgrades for electric tankless models or controls
- Gas line sizing and pressure testing for gas-fired units
- Freeze protection measures for outdoor or garage-mounted units
- Routine maintenance: annual descaling/flush, inlet filter cleaning, and combustion/vent inspections
- Diagnostics and repair of ignition faults, error codes, low flow or inconsistent temperature, and component replacement
Flow-rate and unit-sizing consultation
Choosing the right tankless size starts with two numbers: the peak flow rate (gallons per minute) you need when multiple fixtures run simultaneously, and the required temperature rise (incoming water temperature to desired hot water temperature). In Kohler winters, incoming groundwater or municipal water can be much colder than summer, increasing the temperature rise requirement and sometimes necessitating a larger unit. A professional consultation includes:
- Measuring typical simultaneous hot water demand (showers, dishwasher, laundry)
- Checking local incoming water temperature and modeling seasonal impacts
- Specifying a unit that delivers the needed GPM at the Kohler winter temperature rise
- Advising on recirculation pumps or point-of-use boosters if immediate hot water is required
Site preparation and installation considerations
- Venting: Condensing tankless units typically use PVC for exhaust, while non-condensing units require stainless steel class B venting. Proper vent sizing, termination locations, and clearance to windows or soffits are essential to comply with local codes.
- Gas supply: Gas-fired units need appropriate pipe sizing and pressure. In many retrofits, an upgraded gas line is required to support the higher instantaneous demand.
- Electrical: Electric models require dedicated 240V circuits and adequate panel capacity. Even gas units often require 120V for controls and ignition.
- Condensate management: Condensing units produce acidic condensate that must be properly drained or neutralized.
- Freeze protection: In Kohler winters, exterior units or lines in unconditioned spaces need freeze protection or special location planning to prevent damage.
- Permits and inspections: Installations typically require local permits and inspections in Sheboygan County. Professional installers coordinate permit pulls and inspections to ensure compliance.
Routine maintenance and descaling
Mineral buildup from hard water is the primary long-term threat to tankless performance in Kohler. Regular maintenance prevents efficiency loss and premature component failure:
- Annual descaling/flush for typical household hardness levels; more frequent service if hardness is high
- Cleaning the inlet water filter and air intake screen
- Checking venting and condensate drains for blockages or corrosion
- Verifying gas pressure and electrical connections
- Inspecting ignition components and sensors
For homes on well water or with known hard water, installing a whole-house water softener or a dedicated prefilter/bypass for the tankless unit significantly reduces descaling frequency and extends service life.
Common problems and professional repairs
- Fluctuating water temperature or low flow: Often due to mineral scale reducing heat exchanger performance or a mismatch between unit capacity and household demand. Solutions include descaling, flow sensor replacement, or upsizing the unit.
- Ignition failure or error codes: Can result from gas pressure issues, clogged burners, or faulty sensors. Diagnostics identify whether repairs or parts replacement are needed.
- Insufficient hot water in winter: Usually related to under-sizing for seasonal temperature rise or inadequate gas supply. A sizing review and potential system upgrade or recirculation addition fix the issue.
- Venting and condensate leaks: Damaged or improperly installed venting can cause performance loss and safety concerns; repairs include re-venting, sealing, and condensate system fixes.
Warranty expectations and energy savings
Manufacturer warranties vary, but homeowners can generally expect:
- Heat exchanger warranties commonly from 5 to 15 years
- Parts and labor warranties typically ranging from 1 to 5 yearsAlways review the specific warranty for your chosen model and follow required maintenance schedules to keep warranties valid.
Energy savings depend on household usage patterns. Compared to a traditional storage tank, a tankless water heater commonly reduces water heating energy use by about 20 to 35 percent in many homes, and in low-demand households savings can be higher. Savings are maximized when the system is properly sized, installed, and maintained, and when hard water issues are addressed.
Maintenance Plan
SILVER PLAN (Heating & cooling packages
Our Silver Plan provides you with year-round, worry-free protection. The benefits include:
$129.95
/plan cost every 6 months
Inspection and cleaning of your system during service visits.
Next-day scheduling & 24-hour emergency service.
Full coverage for labor on repairs due to equipment failure.
15% Discount on all parts for repairs and upgrades.
15% Discount on additional system installation.

2
visits per year
1
year in duration
15%
discount on jobs
Cooling
Lubricate motors
Clean condensate line
Check fan belts
Check performance of system
Change filters
Check contactor points
Check evaporator air temperatures
Check pressure switches
Check wiring & connections
Clean condenser coil
Check refrigerant charge
Check temperature differential
Check operating pressures
Check evaporator coil
Check voltage and AMP draw
Heating
Lubricate motors
Check wiring & connections
Adjust controls if needed
Clean burners/flame sensor.
Adjust combustion air to burners
Check Ohms and amps of furnace
Check blower
Check heat exchanger for cracks (if accessible)
Change filters, standard pleated filters included
Check performance of system
Check air temperature rise
Check C.O. levels



